Decentralized monitoring of cooling stations with RFID
RFID system and decentralized logic guarantee high production quality of cable harnesses
In the production of automotive cable harnesses, plastic components must first harden for a certain period of time before employees can feed them to further production steps. To ensure that the prescribed cooling times are adhered to, Turck offers an easy-to-install on-site solution. Tower lights provide information about the respective process status via the interaction of the RFID reader and the compact interface – and are not dependent on a higher-level controller for this.
Your Benefits
- Simple retrofitting of the control system
- On-site information about the respective status of the process
- Status display and RFID tracking ensure the quality of manufactured components
Set local timers with ARGEE
The cooling stations each have a TBEN-S2 RFID interface. With ARGEE, Turck's free logic software, each compact TBEN-S2 module becomes a Field Logic Controller (FLC). This means: In the TBEN-S2, users can easily configure a timer that is triggered by a newly arrived cable harness stand.
Read-write head detects RFID tag of production batch
RFID enables the exchange of information between production batch and FLC module. For this purpose, the Q80L400 HF read/write head reads an RFID tag attached to the cable harness rack. Thanks to its oblong design, the reader reliably identifies the tags - regardless of how the rollable cable stands are placed in the cooling station.
When the identification number is detected, the TBEN-S2 starts a timer and activates a signal light. The decentralized management of this task relieves the central control.
Using the unique ID of the RFID tags, higher-level systems can track which batch has completed the intended process and which of them may have been removed from the station too early.
Multi-colored LED display indicates progress of the process
Employees can identify a cooling process in progress, indicated by a yellow TL50 tower light. If a cable harness stand is pulled from the waiting area – and thus under the RFID reader – ahead of schedule, the light changes to red, while a green light indicates that the process is complete.
With the decentralized logic in the RFID interface, manufacturers can set up a system that provides a status display in the direct work area. The RFID solution also takes into account specific quality requirements for suppliers - it enables them to locate production batches in higher-level systems and record process events.
- Automotive
- Decentralized monitoring of cooling stations
- Sheet Metal Thickness Measurement
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Inspection of Tips on a Welder
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Remote Tank Level Monitoring with DX70
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Energy
- Food and Beverage
- Dough Height Inspection for Accurate Measurement
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Leading Edge Detection of Plastic Container
- Detection of Valve Position
- Container Check
- Date/Lot Code Verification
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Barcode Reading on Depalletizer Station
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Container Check
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wheels Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- STS Collision Avoidance
- Two-Axis Tilt Measurement on a Combine Harvester
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Carton Dimensioning
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
- Decentralized package verification for pharmaceutical products
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- High-Speed Tablet Counting With Fiber Amplifier
- Ex Isolation in Modular Process Plants
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- I.V. Bag Liquid Detection
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Liquid Level Monitoring In A Large Tank
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories