Ispezione dell'altezza dell'impasto per misure accurate
Per i prodotti da forno, l'omogeneità nella dimensione e nella forma è un fattore essenziale. Quando si cuoce in forno pane destinato alla grande distribuzione, le variazioni nelle dimensioni dei filoni complicano le operazioni di confezionamento e marcatura del prodotto.
Poiché ogni fase del processo di preparazione del pane ha effetto sulla forma, la consistenza e la dimensione dell'impasto, si corre il rischio potenziale di ottenere filoni di forme e dimensioni diverse o irregolari.
In questo esempio, l'impasto è stato diviso in pezzi della medesima dimensione da una formatrice, sottoposto alla prima lievitazione (il processo che si verifica quando l'impasto aumenta di dimensioni) e tirato per eliminare le bolle d'aria, quindi formato nella lunghezza corretta.
Il sensore laser a triangolazione Banner L-GAGE Q50 (Q50), basato su LED, permette di rilevare l'altezza e la profondità dell'impasto prima delle fasi finali di lievitazione e cottura in forno, per mantenere costanti le dimensioni dei filoni di pane.
VANTAGGI
- Rilevamento accurato per la rimozione e il riutilizzo dell'impasto prima della cottura
- Dimensioni omogenee dei filoni di pane
- Meno scarti e meno manutenzione
Il Q50 usa la triangolazione ottica per rilevare l'altezza e la profondità dell'impasto quando è nel contenitore. Economico, il sensore Q50 identifica gli impasti di dimensioni irregolari con una tolleranza di 2,5 mm, permettendo agli addetti alla cottura di rimuovere e riutilizzare l'impasto non conforme e prevenendo così la cottura di pane di dimensioni non regolari. Gli addetti alla cottura sono inoltre in grado di apportare le necessarie regolazioni per evitare gli stessi problemi in futuro.
L'uso del sensore L-GAGE Q50, che offre prestazioni simili al laser, assicura coerenza sulla linea di produzione, oltre a significativi risparmi. Oltre a ciò, il sensore L-GAGE dispone della pratica funzione di programmazione TEACH che non richiede regolazioni con il potenziometro ed è disponibile in modelli analogici e digitali
- Automotive
- Decentralized monitoring of cooling stations
- Sheet Metal Thickness Measurement
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Inspection of Tips on a Welder
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Remote Tank Level Monitoring with DX70
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Energy
- Food and Beverage
- Dough Height Inspection for Accurate Measurement
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Leading Edge Detection of Plastic Container
- Detection of Valve Position
- Container Check
- Date/Lot Code Verification
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Barcode Reading on Depalletizer Station
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Container Check
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wheels Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- STS Collision Avoidance
- Two-Axis Tilt Measurement on a Combine Harvester
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Carton Dimensioning
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
- Decentralized package verification for pharmaceutical products
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- High-Speed Tablet Counting With Fiber Amplifier
- Ex Isolation in Modular Process Plants
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- I.V. Bag Liquid Detection
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Liquid Level Monitoring In A Large Tank
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories