Ispezione dell'orientamento degli strati
Nel settore automotive, sicurezza e qualità sono principi estremamente importanti. Ogni errore può risultare molto costoso o rendere necessari dei richiami. Perché gli pneumatici siano fabbricati correttamente, è necessaria una soluzione che garantisca la corretta sovrapposizione degli strati, in orientamento alternato.
Prima che l'operatore attivi una macchina per la produzione di pneumatici, il sensore di visione PresencePLUS P4 OMNI 1.3 di Banner Engineering ispeziona gli strati per accertare che la sovrapposizione avvenga alternando strati con orientamento opposto.
Se vengono sovrapposti strati con il medesimo orientamento, il pneumatico formato prosegue il processo di fabbricazione ma finisce per non superare i test di bilanciamento per cui viene scartato.
L'impiego di una luce laser montata con un angolo di inclinazione rispetto alla linea è fondamentale per l'ispezione, in quanto così la luce si piega al bordo angolato dello strato, rendendo possibile una misurazione tridimensionale con un sensore di visione bidimensionale, poco costoso.
- Automotive
- Sheet Metal Thickness Measurement
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Final Assembly – Diagnosis of Leaks
- Tier 1 – Bumper Identification
- Area Guarding for Robotic Cells
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Inspection of Tips on a Welder
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Remote Tank Level Monitoring with DX70
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Energy
- Food and Beverage
- Dough Height Inspection for Accurate Measurement
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Plastic Container
- Date/Lot Code Verification
- Identification of Food Containers
- Detection of Valve Position
- Container Check
- Detection of Pipe Elbows
- Barcode Reading on Depalletizer Station
- Identification of Chocolate Moulds
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Success Stories
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Monitoring Railcars Wheels Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- STS Collision Avoidance
- Two-Axis Tilt Measurement on a Combine Harvester
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Carton Dimensioning
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- High-Speed Tablet Counting With Fiber Amplifier
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- I.V. Bag Liquid Detection
- Easy Connection of Field Devices
- Identification of Portable Tanks
- Identification of Cryovessels
- Liquid Level Monitoring In A Large Tank
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor